Broadband  |  2024-02-27

Toyota Material Handling Implements Ericsson Private 5G to Revolutionize Production Operations

Curated by: Gert Jan Wolf - Editor-in Chief for The Critical Communications Review

The major production complex of Toyota Material Handling, located in Columbus, Indiana, United States, has experienced enhanced employee morale, increased productivity, and quicker customer deliveries since the operational launch of a private 5G network. The network was designed and installed by STEP, a channel partner of Ericsson (NASDAQ: ERIC).

The advantages resulting from the substitution of on-site Wi-Fi solutions with Ericsson private 5G products and solutions, such as the indoor-connectivity-oriented Radio Dot System, were documented by Toyota Material Handling management. Since its operational launch in November 2023, business-critical operations at the nearly 200,000-square-foot warehouse are now exclusively conducted via the on-site 5G private network utilizing CBRS spectrum. Since then, there have been no reported disruptions or connectivity losses.

Vice President of IT Technology for Toyota Material Handling North America, Daniel Schumacher, remarked,

"This partnership exemplifies a fundamental Toyota principle known as 'Genchi Genbutsu,' which translates roughly to 'Observe for yourself.'" Before recommending solutions, STEP voluntarily visited our campus and spent several days gaining a comprehensive understanding of our operations when we initiated discussions with them. By collaborating with telecom providers, Ericsson successfully completed a task that would have otherwise required nine to twelve months to complete in two to three months. Their private 5G solutions enabled us to maintain our customers as our top priority. "One instance of Toyota's continuous strategic endeavors to improve and update the infrastructure that sustains our operations in Columbus is this undertaking."

By collaborating closely with three main U.S. carriers on design, deployment, and rebroadcast agreements, Ericsson and STEP ensured that Toyota Material Handling facilities had adequate coverage extension. By integrating Ericsson Private 5G and the Ericsson Radio Dot System, the organization was able to expand public cellular coverage throughout its facilities and enhance network security and dependability.

According to STEP CEO Ed Walton,"Industry 4.0 strategies necessitate scalability and adaptability to meet a variety of needs." The implementation of the Ericsson Private 5G and Radio Dot System, facilitated by STEP, allows Toyota Material Handling to enhance operational efficiencies, ensure data security on-site, cater to a wide range of user requirements, and generate tangible business results.

In order to further its Industry 4.0 initiative, Toyota Material Handling intends to assess the viability of private 5G automation, which will include automated vehicles, in its remaining operational facilities.

According to Manish Tiwari, Head of Private Cellular Networks, Ericsson Business Area Enterprise Wireless Solution, the initial advantages that Toyota Material Handling has already emphasized demonstrate the immediate influence that a private 5G network can exert on business activities, personnel, and clientele. For organizations committed to Industry 4.0 best practices, Ericsson recognizes the criticality of a robust, secure, and resilient network. Toyota Material Handling leads the way in innovation for Industry 4.0, and we are ecstatic to observe the positive impact our private 5G solutions are already producing.